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“WELDING ASSISTANT” IMPROVES QUALITY AND SAVES TIME
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HSK-Welding Solutions
21/08/2007
 
Software for all kinds of welding procedures made by hsk

If welding companies want to be first in line to win contracts it is essential to submit quickly realized, technically precise and cost-effective quotations. Thanks to the software “Welding Assistant 3.4” made by hsk-welding solutions in Viernheim, Germany, this task has become much easier. The software provides not only detailed welding procedure specifications (WPS) but also complete welding cost calculation as well as an elaborate welder qualification management.

Fast software instead of tedious research

The preparation of standard-compliant welding procedure specifications, technically unambiguous quotations and all necessary order documents is sometimes hard to manage. Many resort to manuals issued by the suppliers of parent and filler materials, gas tables, other kinds of lists or similar orders before they tediously enter the WPS data in laborious forms.

With their “Welding Assistant” software, hsk-welding solutions offer support for all kinds of welding companies. “The software has been developed by experts who are completely familiar with the requirements of the users” stresses Klaus Hoffmann, Managing Director of hsk. The software saves time and money, can be installed without technical preliminaries and is operable within three minutes. “Welding Assistant” is easy to handle and therefore helps to deal with all tasks that occur on a daily basis.

Welding procedure specifications (WPS)

The software is capable of generating concise and detailed information and all WPS’s are prepared in compliance with EN 15609 standards. Moreover, comprehensive databases for parent and filler materials, inert gases, and tungsten electrodes are provided. Over 1,450 scalable weld joint drawings considerably simplify the job and save a substantial amount of time. Thus, a clear and precise WPS is generated which can be retrieved or modified anytime.

Welding cost and welder qualification

The expected welding cost for different processes, working conditions and machines is evaluated by the software’s “welding cost calculation” feature. Depending on the WPS, cost is based on time frame or weld joint length. All relevant data on welder staff is provided by the welder qualification feature, thus facilitating the planning of assignments. This feature also informs you if one of your welders needs a prolongation of his or her welding qualification test.

Applications

“Welding Assistant” offered by hsk is used in many different industries. The amount of cost and time the software is able to save depends on the application but is at least 50%, in some cases even 70%! Peter Schmitt, Technical Director of the company Stahlbau Babylon in Viernheim, Germany, confirms this. For four years his company has been generating the WPS’s with the “Welding Assistant”. Schmitt administrates over fifty WPS’s. When he had to prepare them without technical support the task took him one hour, now he is down to fifteen minutes! “Thanks to the ‘Welding Assistant’ our customers always receive the same WPS layout and can find all the information they need immediately. And so does our welding staff”, Schmitt points out two further advantages of “Welding Assistant”.

hsk welding solutions was founded 1999 by Klaus Hoffmann (graduate mechanical engineer specialised in production engineering), Michael Spiess (master craftsman metal works and welding expert) and Torsten Kiehns (graduate engineer nuclear technology). The company is located in Viernheim, Germany, with sales subsidiaries in Switzerland and France.
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